By Guy Whetherly, Hatchery Development Specialist, Petersime
Heat treatment of stored eggs has been around for a long time and has many names: SPIDES (Short Periods of Incubation During Egg Storage) or PRESI (pre-storage incubation) or IDEAS for example. However, the results have previously been variable and the process had not been widely accepted by the industry. The Petersime Re-Store machine uses specially adapted technology to control the heat treatment program. It thereby uses the shell temperature of the eggs. Not only to control the air temperature of the machine, but also to control the timing of the steps in the program itself. The “special” steps only change when the eggs tell the machine it is the correct time to change. Using this technology means that every egg gets the same treatment, producing a previously unobtainable consistency in results.
Performance losses increase as storage time increases. Eggs stored for 1 to 7 days are considered fresh eggs and have small losses due to storage time, whereas eggs stored for longer than 7 days can see significant losses. As a rough guide, it is possible to gain back up to 60% of the performance that would have been lost because of storage.
Most robust developmental stage
Because turkey production is more seasonal than chicken and flocks tend to be smaller, turkey eggs tend to be stored longer than chicken eggs and therefore have the potential to gain more from the use of Re-Store. Petersime's process is used to advance the morphological development of avian embryos from the embryonic state at point of lay to a more robust developmental stage. By doing so, storage of eggs has the least detrimental effect on incubation performance.
The morphological development stages of eggs are often referred to by a scale known as EG&K or H&H. This is from a paper written by Eyal-Giladi & Kochav (EG&K) in 1976, where they describe the difference in the embryonic development prior to point-of-lay, and from a second paper by Hamburger & Hamilton (H&H) who describe the stages after point-of-lay.
Turkey eggs are at stage 7 or 8 (EG&K scale) at point-of-lay. If the collection, storage on farm, transport to the hatchery and egg storage room conditions are correctly managed, they will still be at stage 7 or 8 EG&K when set in an incubator. There is nothing wrong with setting eggs at morphological stage 7 or 8 EG&K. If they are fresh eggs there will be no loss in performance. But the most robust development stage for storage of eggs is when they are stage 13 EG&K. This means that if the eggs are stored at stage 13 EG&K, then they will lose the least amount of hatching performance.
Development of standard automatic programs
To investigate if turkey eggs indeed benefit more from heat treatment during storage, a cooperation was agreed with Le Helloco in France in a joint trial that Re-Stored over 3 million B.U.T. Premium eggs. A series of staging investigations were undertaken to firstly confirm that the eggs used for testing were at stage 7/8 and that the historical scientific information was still correct. Second, standard automatic heat treatment programs were established to advance the development of embryos to the more robust stage and the results were measured at Le Helloco.
First, eggs were heated above 32°C (89.6°F: the temperature at which development is said to begin) to an egg shell temperature set point of 35°C (95°F) and held at that temperature. Samples were removed hourly. With the assistance of Dr. James Wade, co-author of “New observations regarding staging turkey embryos from oviposition through primitive streak formation” (Bakst & Wade, 2014), the samples were staged for morphological development stage and the numbers of those stages recorded. From these trials, the correct temperature and time required at that temperature to take the embryos to the correct development stage (13 EG&K) was discovered and an automatic program to do exactly that was established. A programmed for bringing the embryos to stage 13EG&K after one heat treatment as well as after multiple heat treatments was established. By using a lower egg shell temperature set point, longer stored eggs can be Re-Stored more than once.
Re-Stored eggs outperform untreated eggs by 6-7%
Once the standard automatic Re-Store programs were established, Le Helloco continued to use Re-Store and record the differences between treated and non-treated eggs over the 2015 – 2016 period. “When we first decided to start a trial of the Re-Store machine together with Petersime, we wanted to see if we could put the theory of SPIDES into practice in a real hatchery. We were lucky that we could collaborate with a team of experts from Petersime. Our expectations that pre-heating the eggs could help us to improve the quality of our turkey poults was soon confirmed,” says Estelle Tanguy-Le Helloco, CEO of Le Helloco.
The results were separated into treated and non-treated, weeks of lay and the usual hatch of set and hatch of fertile. The conclusion of the analysis of 3 million eggs was that the Re-store eggs outperformed the untreated eggs by 6 to 7% despite the eggs having been stored for an average of 12 to 14 days. Yann Denes, Hatchery Manager at Le Helloco, also reported that “the Re-Stored poults were also better quality than the untreated poults.”
Furthermore, post-hatch mortality for Re-Stored turkeys was lower. Tanguy-Le Helloco says, “Now, the Re-Store machine we use daily is both an investment of Le Helloco to improve the quality of the poults we deliver to our customers as well as an investment to make our industry more efficient.”
These results were later confirmed by research with turkey breeder eggs from the Hybrid breed realized in a large-scale trial by Hendrix Genetics Turkey France in the heart of its grandparent hatchery in Soucelles. During more than six months, Cédric Demay, Hatchery Manager, and his team continued with the trials to adapt the Re-Store treatment to the characteristics of the Hybrid eggs and to the time of storage. “As turkey breeder, the choice to work with Petersime on the BioStreamer Re-Store was relevant to us, because optimizing storage of our eggs is a key factor in the quality of our day-old breeders and these trials proved that we were right in our choice,” says Guillaume Simonneau, responsible for production at Hendrix Genetics Turkeys France. “Indeed, nobody was expecting such exceptional results, since we were testing breeder eggs instead of commercial turkey eggs. Nevertheless, hatchability for fresh eggs (stored for 1 to 13 days) increased by 2.3% and for older eggs (stored for 16 to 24 days) by 3.3%. Poult quality from Re-Stored eggs was seen to be better. Re-Stored birds showed a slightly lower mortality. And no negative impact was seen.”
In conclusion, since turkey eggs tend to be stored longer than chicken eggs, they have the potential to gain more from the use of heat treatment during storage. This was confirmed during large scale trials at Le Helloco, where hatch of set of Re-Stored commercial turkey eggs outperformed the untreated eggs by 6 to 7%. Another large-scale trial with turkey breeder eggs at Hybrid Genetics Turkey France also found an increase in hatch of set by 2.3% to 3.3% when eggs were Re-Stored. In both trials poults that had received a heat treatment were of better quality and had lower post-hatch mortality rates. Overall, hatchability rates and chick quality improved by using the Re-Store machine.
Rules to follow
During the trials, it was discovered that to achieve consistent results several rules must be followed:
- The total time for Re-Store treatment for turkey is around 20 hours. It will depend on egg size, cold store temperature and egg temperature at removal.
- To ensure a uniform treatment, the eggs are heated to a specific shell temperature and held at that point.
- Too much time above 32°C will take development beyond “the point of no return.” Then the eggs will need to be incubated to the point of hatching, not returned to the cold store.
- Eggs must be returned to the cold store to “rest” for minimum 24 hours after treatment before setting.
- Always try to fully load the machine to ensure an even airflow and homogenous environment. The idea is to give all eggs exactly the same treatment.
- The software and hardware have been modified for Re-Store and OvoScan, so they do not work in the same way as in a standard setter.
- To achieve optimum consistent results, you must optimize farm conditions, transport and hatchery procedures. Re-Store can only take development further, not backwards.